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Welding sheet metal copper.
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Try going for a wire of 023 inches when welding sheet metal.
152 4 to 304 8 mm away from the weld.
The back side of the weld on sheet metal gets hot and molten and needs shielding gas too.
Anyway back to the part about the copper.
Short bursts or tacks will help.
In welding copper sheets the heat is conducted away from the welding zone so rapidly that it is difficult to bring the temperature up to the fusion point.
Mig welding is the preferred method for most automotive bodywork and since sheet metal is the thinnest of metals a large expensive mig unit is usually not required.
P deoxidized copper contains low amounts of oxygen but tends to have up to 0 05 phosphorus and 0 05 arsenic which can release fumes.
While wire feed welding sheet metal go for short bursts of welding instead of a going on a long bead.
It draws heat out of the metal you are welding if it is in close contact like with a chill block 2.
For cv mig welding on sheet metal wire diameters of 035 inch are recommended.
It is often necessary to raise the temperature level of the sheet in an area of 6 0 to 12 0 in.
A 100 argon shielding gas is the most common in mig welding aluminum sheet metal.
For sheet metal i use ine welding wire and it is just as good as their flux cored wire if you want you can grab one here.
This alloy generally has less than 0 02 oxygen.
Oxygen free copper will allow copper to retain the original bronze color after welding by preventing oxidation.
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Sheet metal copper backing does 2 things.
J b weld 8265s original cold weld steel reinforced epoxy 2 oz.
Tig welding sheet metal.
Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal.
And it also traps argon in the weld puddle area.
Forget the larger 1 8 inch tungsten electrode and use a smaller one.
To weld sheet metal with solid wires use electrode positive ep or reverse polarity.
Take the time for proper fit up proper tight part fit up is especially important when welding thin materials.
For even thinner materials try a 035 inch filler metal.