Welding Sheet Metal Body Panels

I keep it short and to the point in this welding instructional video and show how ve.

Welding sheet metal body panels.

All the common rust areas are. In this video im showing you the process i use to do small rust repairs where a complete panel. Metal work welding sheet metal added may 2007 how to tutorial step by step technical article. Ideally there should be a 1 32 gap between the patch and the body panel.

A plasma cutter is my favorite tool for cutting metal. Practice and experimentation are your best guides in this matter. We start by cutting the panel oversize so there is enough overlap to hold it in place with cleco fasteners. The ration of thickness should not exceed 3 1mm.

Here s a few tips on repairing rust holes in car body panels. Thus spot welding diameters go from 3mm to. Sheet metal is only thin so you won t need a very powerful welder just check the metal thickness of your sheet metal with the welder specifications to get the best one for your needs. 840 2570 l 840 2570 r 129 99 each from auto metal direct will replace the rotted out sections on our e body project.

Making a patch panel take some time to make your patch a perfect fit. Not since the time when these cars were daily drivers has there been such an availability of body panels and parts. The first thing you ll need to do is cut out the rust from the body panel. Its primary usage is in welding auto body and sheet metal.

Whether we are replacing a body panel with a new aftermarket piece from year one or a used part from a donor car the process is the same. About 10 to 20 cfm at atmospheric pressure is a good range in which to work when you are welding body metal with 023 to 025 inch wire. These left and right trunk floor extensions part no. Spot welding is usually used to join a panel of overlapping sheet metal parts that are usually 3mm thick.

This is especially true with sheet metal parts. In non structural panel welding these issues become paramount while strength is usually secondary. Tips for welding sheet metal and body panels with mig better choose a mig welding machine that comes with infinite adjustability as it will enable you to adjust like the way you wanted. Learn how to mig weld automotive sheet metal in about 5 minutes or less.

Cut out the rust.