Mattm rust pin holes can happen on vehicles as new as a few years old in some cases.
Welded sheet metal pin hole filler.
Easy to do and really strong.
Then the hole was welded using the stitch method.
The kind of plug to use depends on how the thin metal is being used.
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The more time the arc is in an area the hotter it.
A small magnet will help keep the filler metal in place while you weld.
By filling in holes you stop rust in its tracks and ensure the metal lasts longer.
If the hole needs to contain a liquid a rubber washer can go on the sheet metal screw to render it water tight.
A 5356 filler metal also works for 5052 materials specifically.
Techniques for welding sheet metal.
You might not have the money to pay an auto body shop to perform the repair or the tools to cut and weld a new patch panel in.
You need to give a little extra time for the weld to cool before moving on to the next one as the weld area is so small.
Holes in thin metal can be filled with plugs.
Body filler is a simple way to repair freshly cleaned holes.
Typical aluminum alloys for sheet fabrication are 3003 and 5052.
Filler metals for either of these would be 4043 or 4943.
After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat.
To prevent burn through and warping don t whip or weave the torch.
Perhaps a simple rivet or sheet metal screw can be secured in the hole.
Get a tig 200.
Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it.
Holes larger than 1 4 need to be filled with metal.
In this video matt goes over how to fill holes in a fender using a mig welder and a tig welder.
I then used the templates to trace out the patch panels on some sheet metal.
The eastwood no weld hole repair kit provides a quick weld free solution to plugging 2 inch dia.
If you know how to weld take advantage of your tools for a longer lasting repair.
October 8 2018 by.